Ngokusekelwe kusayizi, inkimbinkimbi nokusetshenziswa kwesistimu, ukuvakasha kokuhlola ngezikhathi ezilinganayo kungahluka ngonyaka nonyaka njengobudala besistimu yokuthutha.Ukuvakasha kokuqala ngokuvamile kuzoba phakathi nezinyanga ezi-3 kusukela ekwamukelweni kwesivumelwano noma inombolo yezinyanga kusukela ekuhlolweni kokugcina kwe-CSL.
A umphakeli wesistimu yokuthuthangokuvamile isekela izindleko zabo ekufinyeleleni okuphelele, okungavimbeli kubo bonke abathumeli abafakiwe kunkontileka yesevisi yokulungisa futhi kungase kuhlanganise izindleko ezengeziwe ngenxa yokubambezeleka kokufinyelela nezikhathi zokulinda ezikhokhiswa ngokuhlukene ngokwesilinganiso okuvunyelwene ngaso ngaphambili se-T&M (Isikhathi Nezinto Zokusebenza).
Noma yiziphi izingxenye ku-uhlelo lokuthuthaokutholakala ukuthi kudinga ukushintshwa lapho bese kuzothathwa esitokisini sezipele eziphethwe ikhasimende ngokulandela uhlu olunconyiwe lwezipele okufanele luhlinzekwe lapho kuqedwa ukufakwa nokunikezelwa kwesistimu.Ikhasimende lizoba nesibopho soku-oda, ukugcina kanye nokugcina inani lezipele esizeni salo.
Uma ukushintshwa kungenzeka ngesikhathi sokuvakasha (isistimu yokuthutha ingamiswa isikhathi eside futhi izingxenye ziyatholakala), lokhu ngokuvamile kuyokwenziwa ngaleso sikhathi futhi isikhathi esengeziwe sokukhanda nezingxenye ezisetshenzisiwe zizophawulwa futhi zikhokhiswe. ngokufanele ngaphezu kwezindleko zokuvakasha kokuhlola.
Uma kwenzeka isistimu yokuthutha idingeka ngokushesha, futhi umsebenzi owengeziwe ungenzeki ngesikhathi sokuvakasha (okungaba ngokufinyelela okungenakwenzeka noma izingxenye zingatholakali), lokhu ngokuvamile kuyokwenziwa ngokuvakasha okuhlukile ngesikhathi okuvunyelwene ngaso kanye nokwengeziwe. amahora okulungisa (kanye nanoma yisiphi isikhathi sokuhamba nezindleko) azofakwa futhi akhokhiswe ngokufanele ngaphezu kwezindleko zokuvakasha kokuhlola.
Umphakeli wesistimu yokuthutha angase adinge okokusebenza ukuze kufinyelelwe kumaconveyor asezingeni eliphezulu angahlinzekwa yikhasimende noma umphakeli wokuthutha ngezindleko ezengeziwe.
Abahlinzeki abaningi besistimu yokuthutha bahlinzeka ngombiko ngalokho abakutholile ngemva kokuvakasha ngakunye, begqamisa ekhasimendeni noma yiziphi izinto ezidinga ukulungiswa noma ezidinga ukushintshwa (kucatshangelwa ukuthi azizange zinakekelwe ngesikhathi sokuvakasha).Konke ukuvakasha kokuhlola/ukulungisa ngokuvamile kuzoba nezikhathi nobude besikhathi sazo emakhasini wesikhathi ajwayelekile abahlinzeki besistimu yokuthutha ngolwazi lwamakhasimende.
Isistimu yokuthutha "hamba" ngaphambi kokwenza ukuhlolwa.
Ngaphambi kokumisa ukugcwaliseka kwe-ecommerce, indawo yokugcina impahla noma amafekthri kanye nokuvala uhlelo lokuphepha, unjiniyela ovakashele "uzohamba" eduze kwalo lonke uhlelo lokuthutha ukuze ahlole noma yiziphi izinkinga ezibonakalayo ezisobala noma umsindo oweqisayo ongagqamisa izinkinga okudingeka anezele kuzo. umbiko wokuhlolwa uma isistimu yokuthutha isimisiwe.
Amandla adonsela phansi, i-Powered Roller kanyeAmaketanga ama-conveyors- ukuphatha iphakheji.
Kunoma yikuphii-roller enamandlanoma i-chain conveyor system, ukuze bathole ukufinyelela ku-drive, iketango/i-tensioner ye-chain kanye namabhande e-vee, onogada bayasuswa ukuze kuhlolwe/ukushuba kabusha/ukugcoba njengoba kudingekile.
Kuye ngokuklanywa kwesistimu yokuthutha, izingxenye ezihlukile ezishintshwayo eziklanyelwe ukugqokwa, kudingeka zibhekwe njengezimo zamabhande e-roller drive, i-Lineshaft nama-bearings ayo kanye nesimo samarola namaketango.
Noma imaphi amadivaysi omoya ohlelweni lokuthutha njengama-blade stop assemblies okuhlanganisa amasilinda womoya, ukudluliselwa, amaswishi okuhlela kanye namabhuleki olayini ayahlolwa ukuthi awagugi yini kanye nokuvuza komoya njengama-valve e-solenoid namapayipi.
Amaketango okuthutha amaketango adinga amasheke ahlukene ukuthi kungenzeka yini ukuguga/ukulimala kwamaketango, imichilo yokugqoka, ama-sprockets nama-tensioner wamaketango.
Ama-motor-gearbox ashayelayo, kungakhathaliseki ukuthi ayi-3 phase noma angu-24-volt motorized roller, ayahlolwa ukuze kuqinisekiswe ukuthi avikelekile ku-conveyor frame ngaphandle kwezintambo ezixegayo, awashisi ngokweqile nanoma yikuphi ukuvuza kukawoyela we-gearbox.
Izinsiza ezihambisanayo ezifana namarola adonsela phansi, amasondo e-skate, amapuleti afile, iziqondiso, izitobhi, iziqondiso zokumisa iphakheji nazo ziyahlolwa ukuze kutholakale izinkinga.
Amabhande okuthutha- ukuphatha iphakheji.
Kunoma iyiphi isistimu yokuthutha ibhande, ukuze uthole ukufinyelela ku-drive roller kanye ne-belt tensioner, onogada bayasuswa ukuze kubhekwe, futhi baphinde baqinise njengoba kudingekile.
Kuye ngomklamo kanye nohlobo lwesistimu yokuthutha ibhande, izingxenye ezinyakazayo ezihlukene zidinga ukuhlolwa njengesimo sokubhinca ngokwaso, amarola okugcina amatheminali kanye nombhede wesilayidi/amarola ibhande eligijima phezu kwawo.
Kusistimu yokuthutha ibhande, ibhande libhekwa ngokubonakalayo nangokomzimba ukuthi liqinile yini ukuze kugwenywe ukushelela okungabangela ukuguga okudlulele, "ukuphuma ngaphandle kwethrekhi" ukuze kuqinisekiswe ukuthi awakhukhuleki aye ohlangothini olulodwa olungalimaza unqenqema lwebhande. ukubhinca, nelunga lebhande alihlukani.
Okubuye kuhlolwe kusistimu yokuthutha ibhande isimo sama-roller bearings wokushayela/ukushuba/kulandela izigubhu kanye namayunithi okushayela ukuvuza kukawoyela kanye/noma umsindo omkhulu.
Amabhokisi emoto/amagiya ashayelayo, kungakhathaliseki ukuthi ayizigaba ezi-3 noma angu-24-volt uhlobo lwamarola anenjini, ayahlolwa ukuze kuqinisekiswe ukuthi avikelekile kufreyimu yesidluliseli engenazo izintambo ezixegayo futhi angashisi ngokweqile.
Ku-conveyor yebhande, ama-terminal roller ekupheleni kwedrayivu avamise ukusala nengxenye yobubanzi obugcwele bebhande eligoqwe isiyingi sawo ukuze libambe ibhande lokulithwala futhi lokhu kuyahlolwa futhi ukuthi awakhumuki futhi adinga ukunakwa.
Izinto ezisetshenziswayo ezifana namarola asekela amabhande, amapuleti e-belt skid, ama- guardrails, izitobhi, kanye nemihlahlandlela yokumisa iphakheji nakho kuyahlolwa ukuze kutholakale izinkinga.
Amarola namaketango / ukudluliselwa kwamadigri angama-90- amaphalethi/imigqomo eyinqwaba/ukuphatha i-IBC
Kunoma iyiphi i-roller enamandla noma i-chain conveyor system, ukuze uthole ukufinyelela ku-drive kanye ne-chain/chain tensioner, onogada bayasuswa ukuze kuhlolwe/ukushuba kabusha/ukugcoba njengoba kudingekile.
Futhi, ohlelweni lwe-roller olunamandla, amakhava avikela futhi amboze amaketanga ashayela ama-roller ama-sprocketed ayahlolwa ukuze kuqinisekiswe ukuthi azikho izinkinga zokuphepha kubasebenzi.
Ngokuya ngomklamo wesistimu yokuthutha, izingxenye ezihlukile ezishintshekayo eziklanyelwe ukugqokwa, zidinga ukuhlolwa njengezimo zama-roller bears, ama-carrier chain guides/wear strips, ama-chain tensioner, ama-sprocket nama-bearing awo, ukuguga kwamaketango kanye nokujwayelekile. isimo sama-roller kanye namaketanga okuthwala abheka ama-roller alimele noma amaketanga axegayo.
Imihlangano yokumisa isitobhi/yemihlahlandlela kanye noshintsho lwendlela yokukhuphula/ukudluliselwa okuphansi kukho kokubili ama-roller conveyor kanye namaketanga okuthutha ayahlolwa ukuthi awavuzi yini futhi awavuzi komoya njengawo wonke amasilinda womoya, amavalvu e-solenoid namapayipi.
Amayunithi angu-3 wesigaba/415-volt motor/gearbox ahlala esetshenziswa kumaconveyor esindayo ukuphatha izinto ezinkulu, ezinkulu nezisindayo ezifika nangaphezu kwethani elilodwa njengamaphalethi njll. Lawa ahlolelwa ukuvuza kwamafutha noma umsindo omkhulu futhi ayahlolwa ukuze kuqinisekiswe ukuthi zivikelekile kufreyimu yokuthutha ngaphandle kwezintambo ezixekethile futhi azishisi ngokweqile.
Izinto ezisizayo ohlelweni lokuthutha olusindayo njengezithiyo zamaloli emfoloko, uthango lokuphepha kwabasebenzi, iziqondiso, izitobhi, kanye nemihlahlandlela yokuma nazo ziyahlolwa ukuze kutholwe izinkinga.
Ama-Spirals Elevators kanye nama-Vertical lifts.
Amakheshi avunguzayo asebenzisa iketango lepulastiki le-slat njengendlela yokudlulisa eneketanga lensimbi elibalulekile eligijima kugayidi yepulasitiki ngaphansi exhumanisa wonke ama-slats futhi lokhu kudinga ukugcotshwa nokuhlola ukushuba okuyikho kanye nokulungiswa uma kunesidingo.
Futhi, amanye amakheshi athandelayo anezinzwa ezinwebekayo ezifakwe njengendinganiso yokuvumelanisa amaphuzu amabili eketango nezinzwa ukuvimbela ilifti elivunguzayo ukuthi lingasebenzi uma lingaphandle kokuqondana ngakho kudingeka lihlolwe ukuze kuqinisekiswe ukuthi noma yikuphi ukwelula kweketango kuyalungiswa ngaphambi kokuba kumiswe.
Ama-Slats avunguzayo ahlolwa ngokubukeka ukuze abone umonakalo/ukugqoka, njengoba kunjalo namasondo omhlahlandlela wamaketango, iziqondiso zokugqoka, amarola okudlulisa namabhande okushayela bese eshintshwa, uma kudingeka.
Kulifti eqondile, ukuhlanganiswa kwekalishi elilifti kanye nebhande elibalulekile noma isidlulisi serola kuyabhekwa ukuthi akuqondakali yini noma kulimele ngesikhathi ukuphepha nobuqotho banoma imuphi umuntu oqaphile, kanye nezingidi zokuphepha nazo ziyahlolwa.
Njengoba ama-Spiral and Vertical elevator edizayinelwe ukuphakamisa izinto kuze kufike kumazinga amaningana aphansi e-mezzanine noma ngaphezulu endaweni yonke yefekthri, amayunithi angu-3 wesigaba/415-volt motor/gearbox ahlala esetshenziswa ngenxa yenani lamandla adingekayo ukuze kunqotshwe ukungqubuzana.
Lokhu kungenxa yokuphatha izinombolo ezinkulu zemikhiqizo ngokuqhubekayo njengaku-lifti elivunguzayo noma izisindo ezisindayo esisodwa ku-Vertical lift.
Lawa mayunithi enjini/ebhokisi likagiya kuwo wonke ilifti ahlolelwa ukuvuza kukawoyela noma umsindo owedlulele futhi ayahlolwa ukuze kuqinisekiswe ukuthi avikelekile kuhlaka lwekheshi ngaphandle kwezintambo ezixegayo futhi awashisi ngokweqile.
Izinto zikagesi.
Lonke uhlelo lokuthutha lunezinto zikagesi ezifana namamotho, izinzwa ze-photocell, izikena zebhakhodi, ama-solenoid, izifundi ze-RFID, amasistimu ombono njll ezindaweni ezinamasu ngobude bawo ukuze kulawulwe izindawo lapho kuthathwa khona izinqumo mayelana nokunyakaza/ukuhlungwa kokuqondisa kwemikhiqizo ngakho-ke kufanele kubhekwe. ukuqinisekisa ukuthi azilinyazwa noma azihambelani kahle.
Izinto zikagesi zingakhandwa lapho kuhlolwa futhi unjiniyela oqeqeshwe ngokufanelekile uzozibophezela ukushintsha noma ukulungisa futhi uzobhala phansi noma yiziphi izinto ezisobala ngaphakathi kombiko.
Amakhebuli afaka izintambo zonke izinto zikagesi njengezinjini, ama-photocell, ama-solenoid, izinzwa zamarola njll agijima azungeza yonke isistimu yokuthutha ngakho kufanele ihlolwe ukuze kubonakale umonakalo futhi izintambo zivikelwe kuhlaka lokuthutha/izintambo zekhebula.
Iphaneli yokulawula ugesi yesistimu enkulu yokuthutha kufanele ihlolwe ukuthi ayinamonakalo yini kanye nesikrini esithintwayo i-HMI (I-Human Machine Interface), kungakhathaliseki ukuthi ifakwe emnyango wephaneli noma esisekelweni esikude, kufanele iphenywe ukuze kutholwe ulwazi mayelana nokunciphisa ukusebenza/ukusebenza. umthamo kanye nokuhlola ukuthi azikho yini izinkinga zokuxilonga amaphutha.
Isoftware.
Akuvamile kunoma yiziphi izinkinga zesofthiwe lapho isistimu yokuthutha isigunyazwe ngokugcwele futhi isisebenza kodwa ukuxhumana kwesofthiwe nokuthandwa kwezinhlelo ze-WMS/WCS/SCADA kufanele kubhekwe uma kukhona izinkinga ezibikwayo noma kudingeka izinguquko zefilosofi yokusebenza.
Ukuqeqeshwa kwesofthiwe esizeni ngokuvamile kungahlinzekwa umhlinzeki wesistimu yokuthutha uma kudingeka, ngokuvamile ngezindleko ezengeziwe.
Isimemo esiphuthumayo sokuhlukaniswa.
Abahlinzeki abaningi besistimu yokuthutha bahlinzeka ngesevisi yokubiza okuphuthumayo, okuhloswe ukuthamela ucingo olunjalo ngokushesha ngangokunokwenzeka ngokuya ngokutholakala nendawo kanjiniyela ofanele owazi kangcono isistimu yokuthutha kuleyo sayithi.
Izindleko zokufonela izimo eziphuthumayo ngokuvamile zisekelwe esikhathini esichithwe endaweni kanye nesikhathi sokuhamba ukuya/kusuka endaweni kanye nezindleko zezingxenye ezishintshwayo uma kudingekile futhi zizoba ngaphansi kwezilinganiso nemibandela okwakuvunyelwene ngayo nomphakeli.
Isikhathi sokuthumela: Jun-12-2021