Indima ye-ama-conveyor idler rollersukusekela ibhande lokuthutha kanye nesisindo sempahla.Ukusebenza kwama-roller kufanele kube okuguquguqukayo futhi okuthembekile.Ukunciphisa ukungqubuzana phakathi kwebhande lokuthutha kanye namarola kudlala indima ebalulekile ekuphileni kwebhande lokuthutha, elibalela ngaphezu kuka-25% wesamba sezindleko zomthumeli.Nakuba ama-roller eyingxenye encane ye-conveyor yebhande futhi isakhiwo asinzima, akulula ukwenza ama-rollers aphezulu.

Imibandela elandelayo isetshenziselwa ukwahlulela ubuhle bama-roller: inani le-radial run-out of the rollers;ukuguquguquka kwama-roller;kanye nenani lokuphuma kwe-axial.

Ngisho nemishini yasefekthri eyisisekelo kakhulu idinga ukwakhiwa ndawana thize.Lawa ma-roller conveyors akhiqizwa kusetshenziswa ama-laser namasaha amabhande.

Umugqa wokucubungula amapayipi

Amashubhu adlulisiwe ahloliwe afakwa emshinini wokucubungula amashubhu othomathikhi.Ngemva kokuba ishubhu linqanyuliwe, isitobhi esiseceleni esikabili siyaphikiswa futhi igesi enomfutho ophezulu isusa amashidi ensimbi nokungcola ngaphakathi kweshubhu.

Ukuze kucutshungulwe isikhumba somqulu, kokubili okuthatha indawo yangaphakathi nangaphandle yesikhumba somqulu kanye nengxenye ehambisanayo yokufaka umhlangano wesihlalo esithwele kwenziwa ngaphansi kwesimo sokuqinisekiswa kwenqubo yokunemba okuphezulu, futhi ukucubungula kuqedwa ngesikhathi esisodwa ukubeka iphuzu elilodwa kanye nokucubungula amaphuzu amaningi.

I-Welding-assembly-inspection line yama-roller

Lo mugqa uxhumeke ngokuqondile nolayini wokucubungula amashubhu okhuphuka nomfula, siklama izinto ezikhethekile zamathuluzi, samukela indlela yokuhlangana okuqondile kanye nereferensi yokubeka, sondle i-shaft, bese sicindezela ekuthwaleni, sithatha ububanzi bangaphandle bamaphethelo amabili. i-roll shaft njengereferensi, futhi imise ngokuqondile futhi ishise ngobubanzi obungaphandle bomzimba weshubhu, okuqinisekisa ukunemba kwe-shaft kanye nokunemba kwendawo yamathuluzi, futhi inyakazisa iphutha elinqwabelene elibangelwa indlela yezingxenye eziningi ezihlanganayo. ngokulandelana nokubeka isinyathelo ngesinyathelo, esivame ukusetshenziswa ekuhlanganiseni umqulu.Lokhu kuqinisekisa ukunemba kwama-roller okugcina.Ngemva kokushisela, amafutha ayajovwa, uphawu lucindezelwa, bese kuhlanganiswa indandatho ye-snap.Zonke izinqubo zomhlangano ezingenhla ziqedwa umugqa wokuhlanganisa, futhi ukuhlolwa kwe-radial runout kanye nokumelana nokujikeleza kwama-roller kuqedwa umugqa wokuhlola.Ama-roller ahloliwe afakwe ngokunemba okuphezulu, ukucindezeleka okuphansi kwangaphakathi, ukumelana okuphansi kokujikeleza kwama-roller, kanye nekhwalithi ezinzile, ukugwema ngokuphumelelayo iphutha nokungazinzi okukhiqizwa ngokusebenza ngesandla, futhi impilo yesevisi yama-roller ithuthukiswa kakhulu.

Isimiso sokusebenza

Iumenzi we-rollerI-GCS izokhiqiza izihlalo ezimbili ezithwele kuzo zombili iziphetho ze-roller shaft ngomshini noma ngokugaya ukuze kukhiqizwe amadayimitha e-shaft anokubekezelela ama-microns ambalwa, ilungiselela iziphetho ze-roller shaft ngokunembe kakhulu ukuze zifane nobubanzi bobhore/bangaphakathi be-bearing edingekayo.

Ngokufanayo, imikhono eyize ngaphakathi mandrels ezimbili eziphikisanayo isikhungo esanda yakhelwe weld ikhanda die kukhona ngokunembe kakhulu ngomshini ukukhiqiza ububanzi olunembe kakhulu kwangaphakathi.Lo bubanzi obungaphakathi buphinde bukwazi ukumelana nobubanzi obungaphandle kwama-microns ambalwa emaphethelweni amabili alungisiwe we-roll shaft.Ngaphezu kwalokho, izimbazo ezimbili ezimaphakathi ze-mandrels ezimbili eziphikisanayo zesikhungo ziqondaniswe ngokunembile nomunye nomunye eduze kwe-eksisi ephakathi ye-welder roll lapho isishiseli simiswa (ama-lasers manje asetshenziselwa le njongo).

Isihlalo esithwele;umugqa wokuhlanganisa isitembu

Umucu ogoqekayo ufakwa emugqeni ngesistimu yokuphakela ezenzakalelayo futhi ucindezelwa ngokuqhubekayo futhi wakhiwe kusetshenziswa izinkinobho eziyi-8.Ngamunye: umshini wokucindezela uxhunywe ngama-manipulators anyakazayo ukuze kuqinisekiswe umthamo wokukhiqiza osebenza kahle futhi ozinzile.Zonke zisebenzisa isitembu esingenisiwe esifayo kanye nezinsimbi zamapheshana abandayo aphuma kwamanye amazwe ukuze ukubekezelela ububanzi bangaphakathi besihlalo esinesihlalo kugcinwe ku-0.019mm, okungaphansi kakhulu kwezinga likazwelonke lika-O.04mm.

Ngokunciphisa isivinini sokunyathela, amandla okunyathela, ukusetshenziswa kwamafutha, nezinye izinkomba zokwandisa ukulawulwa kokunciphisa ukushuba kwepuleti ngesikhathi senqubo yokubhala, izidingo zamandla zesihlalo esiphethe ziyaqinisekiswa.Ezimweni zokusebenza ezishisayo nezinomswakama, kufanele: sinyathele isitembu sesihlalo esigcwele kodwa nokwelashwa kwe-phosphate ukuze sithuthukise ikhono lokunqanda ukugqwala.

Umugqa wokucubungula isihlalo

Izindlu ezithwalayo eziqedwe ngokushaya isitembu zidinga ukulungiswa kahle ngomshini wokucubungula ukuze kuthuthukiswe ukunemba konqenqema lwangaphandle futhi zihlangabezane nezidingo zokubekezelelana kwe-inner stop fit with tube, okuwukuhlangana kokuphazamiseka ngokwenqubo yomhlangano futhi kungavimbela ngempumelelo izinkinga zokubeka ezingalungile ezibangelwa ukuhambisana kwemvume okuvame ukusetshenziswa abanye abakhiqizi.Ngemuva kokuphenduka okunembayo, isihlalo esithwalayo sicindezelwa ngokuzenzakalelayo sibe yisiqephu esisodwa ne-feeding bear njengenhlangano futhi sidluliselwe emgqeni wokuhlanganisa we-roll.Ngokubeka okunembile, kanye nokuhlanganiswa kwangaphambili kwesihlalo sokuthwala nokuthwala, ukunemba okuphezulu kwe-welding kuqinisekisa ngokuphumelelayo imfuneko ye-coaxiality yama-roller futhi kunciphisa kakhulu ukucindezeleka kwangaphakathi kanye nokuguqulwa kokushisa kwe-welding okukhiqizwa emhlanganweni.

Umugqa womshini we-Shaft

Insimbi eyindilinga edonswa ngokubanda enembayo ephezulu engaphezulu isetshenziswa njengempahla yeshaft.Impahla ye-shaft inqunywa ubude obumisiwe, yondliwe endaweni yokubopha, bese imbobo ephakathi ishaywa, futhi i-groove ye-clamping ring iyaphendulwa.Yonke le nqubo iqedwa ngokuzenzakalelayo esiteshini esifanayo ukuze iphutha elinqwabelene elibangelwe ukucindezela okuningi kungabi likhulu kakhulu.Izinto zokusebenza zamukela indlela yokubeka amaphuzu kanye nendlela yokucubungula amaphuzu amaningi ukuze kukhiqizwe, egwema iphutha eliqoqiwe elibangelwa ukugoqa okuningi nokubeka, futhi i-coaxiality kanye ne-cylindricity kungcono kunezinye izimboni.

Futha umugqa wokomisa upende

Ngemuva kokwelashwa okungaphezulu njengokususwa komlotha kanye nokususwa kukawoyela, amarola atholakele angena emshinini wokufaka wamaketango, idivaysi yokukhiqiza i-electrostatic, kanye nesiteshi sokupenda sokufafaza.I-surface coating igcwaliswa yi-electrostatic spraying and drying line eyakhiwe ngemishini yokomisa.Upende osetshenziselwa ama-rollers wengezwe ngezingxenye eziphikisana nokugqwala, futhi ifilimu yepende eyenziwe ngemva kokumisa inzima.Iyakwazi ukumelana namanzi, uwoyela, ne-asidi, inokunamathela okuqinile, yinhle futhi inhle, futhi ifanele izimo zokusebenza ezihlukahlukene.