Trough impact roller is applied in the mine | GCS

Short Description:

lmpact idler with Equal Trough Frame is installed under the feeding section. Roller surface is covered with rubber to absorb the impact kinetic energy on the conveyor belt when conveying materials fall down and extend the working life of the conveyor belt. Trough angles are 35°,45°.

Types: Trough Eccentric Idler

Model: 114 Diameter,127 Diameter

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GCS Conveyor Supply offers a wide range of rollers to fit most conveyor applications - designed to the highest industry standards. Roller materials, lengths, diameters, and trough options can be customized to meet customer specifications. We are a manufacturer of slotted rollers, rollers, and frames. Our factory can do it all for bulk material companies, making it simple for everyone to design and order custom rollers and affordable matching roller frames online.
The Equal Trough impact idler, a conventional type carrier roller set, consists of three equal-length impact idlers supporting three rollers in one frame that is fixed to the conveyor structure. In quarry and mining applications, when large, heavy, and sharp materials fall on the conveyor, they can impact and damage the belt, ultimately leading to downtime and higher replacement costs. Therefore, an impact idler is needed in the material impact area.
It is designed with a rubber ring to provide cushioning and absorb impact in the material impact area, minimizing damage to the belt.

The impact idler sets are typically spaced 350 mm to 450 mm apart to provide overall support. It is installed in the first roller group at the conveyor's drop gate.

Applications
Conveyor impact rollers are used for belt conveyors to receive materials and reduce and slow down the impact of the conveyor belt, mainly designed for corrosive environments such as coal washing plants, coking plants, and chemical plants. The impact rollers have good corrosion resistance and if used in corrosive situations, their service life is five times that of ordinary rollers.

Get high-quality conveyor rollers, custom conveyor rollers, matching roller supports, and more you need.

https://www.gcsconveyor.com/conveyor-idler/

Rubber Disc Conveyor Impact Idler Roller Set from GCS Idler Roller Manufacturer

　　Troughing angle 10°,20°,30°,35°,45°

　　Tube Steel Q 235(GB), Q 345(GB), stainless steel (201,304), rubber, nylon, HDPE, UHMWPE

　　Roller Diameter 89-194 mm

　　Bearing Single & Double Row Deep Groove Ball Bearing 2RS & ZZ with C3 clearance, brand SKF, NSK, HRB...

　　Bearing Housing/Seat Cold press working fit ISO M7 accuracy

　　Deep Press steel with raw material fit DIN 1623-1624 standard

　　Lubricating Oil Grade 2 or 3 long-lasting lithium grease

　　Welding Mixed gas shielded arc welding end

　　Painting Powder coated, Spray paint, Galvanized, Rubber lagging.

　　Transfer points are critical operational areas for conveyor belts.

VIDEO-COLLECTION

PROJECT-CASE

Trough Eccentric Idler - SERIES LS/RS

3 ROLL TROUGH IDLERS-OFFSET-114 DIAMETER

Code No.	A	B	20°		30°		35°		45°		E	F	Base Angle Size	Shaft Dia.	Mass R.P.	Total Mass	Impact
Code No.	A	B	C	D	C	D	C	D	C	D	E	F	Base Angle Size	Shaft Dia.	Mass R.P.	Total Mass	R.P.	Mass
XX-A1-3-B1A2-0500-YY	188	750	244	574	272	531	281	508	312	454	56	178	63	27	7.2	17.8	7.5	18.1
XX-A1-3-B1A2-0600-YY	223	850	257	678	289	626	304	597	336	538	56	178	63	27	8.1	19.8	8.6	20.3
XX-A1-3-B1A2-0650-YY	243	900	264	738	301	685	317	650	350	594	56	178	63	27	8.6	21.0	9.4	21.9
XX-A1-3-B1A2-0750-YY	277	1000	276	834	315	775	333	743	374	670	56	178	63	27	9.4	22.9	10.4	23.9
XX-A1-3-B1A2-0800-YY	293	1050	280	880	326	815	345	782	385	710	56	178	63	27	9.8	23.9	11.1	25.2
XX-A1-3-C1A2-0900-YY	330	1150	292	986	344	920	369	877	411	800	56	178	75	27	10.7	29.0	12.2	30.5
XX-A1-3-C1A2-1000-YY	357	1250	303	1064	355	996	379	956	432	866	56	178	75	27	11.4	31.0	13.1	32.7
XX-A1-3-C1A2-1050-YY	382	1300	313	1134	372	1060	397	1018	450	924	56	178	75	27	12.0	32.4	13.5	33.9
XX-A1-3-C1A2-1200-YY	435	1450	329	1292	395	1206	425	1159	487	1050	56	178	75	27	13.3	35.7	15.3	37.7

Note: XX-input for: LS or RS.
YY-Input for angle:20°, 30°, 35°,45°
Base angle size nominated is normal stock standard. Dimensions F does not vary with change in base angle size.

3 ROLL TROUGH IDLERS-OFFSET-127 DIAMETER

Code No.	A	B	20°		30°		35°		45°		E	F	Base Angle Size	Shaft Dia.	Trough		Impact
			20°		30°		35°		45°						Mass R.P.	Total Mass	Mass R.P.	Total Mass
			C	D	C	D	C	D	C	D					Mass R.P.	Total Mass	Mass R.P.	Total Mass
XX-A1-3-B1A2-0500-YY	189	750	250	571	277	525	286	501	317	445	56	184	63	27	8.3	18.9	8.9	21.0
XX-A1-3-B1A2-0600-YY	224	850	263	675	294	620	309	590	341	529	56	184	63	27	9.3	21.1	10.5	24.1
XX-A1-3-B1A2-0650-YY	244	900	270	735	306	679	322	643	355	585	56	184	63	27	9.9	22.4	11.4	25.8
XX-A1-3-B1A2-0750-YY	278	1000	282	831	320	769	338	738	379	661	56	184	63	27	10.9	24.4	12.9	28.6
XX-A1-3-B1A2-0800-YY	294	1050	286	877	331	809	350	777	390	701	56	184	63	27	11.4	25.5	13.6	30.1
XX-A1-3-C1A2-0900-YY	331	1150	298	983	349	914	374	870	416	791	56	184	75	27	12.5	30.8	15.3	37.4
XX-A1-3-C1A2-1000-YY	358	1250	309	1061	360	990	384	949	437	857	56	184	75	27	13.3	32.8	16.5	40.2
XX-A1-3-C1A2-1050-YY	383	1300	319	1131	377	1054	402	1011	455	915	56	184	75	27	14.0	34.4	17.6	42.4
XX-A1-3-C1A2-1200-YY	436	1450	335	1289	400	1200	430	1152	492	1041	56	184	75	27	15.5	38.0	20.0	47.6

Note: XX-input for: RS or HRS.
YY-Input for angle： 20°, 30° , 35° ,45°
Base angle size nominated is normal stock standard.Dimensions E and F do not vary with change in base angle size.
Code numbers shown are for plain trough idlers,for impact idlers change both" A's" in code numbers to " B's

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Conveyor impact idler with rubber for mining equipment

https://www.gcsconveyor.com/trough-roller/

https://www.gcsconveyor.com/conveyor-belt-side-guide-rollers-product/

Specification

Name	Belt Conveyor Impact Idler Specifications
Standard	DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.
Shaft Diameter	20, 25, 30, 35, 40, 45, 50mm
Roller Diameter	89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 217mm
Roller Length	190-1600mm
Bearing brand	SKF, NSK, FAG, HRB, LYC, ZWZ, C&U
Color	Customized

BEARING	PIPE Dia
6204/6205	60/76/89/108/114/127/133
6305/6306/6307/6308/63096310/6311/6312	76/89/108/114/127/133/159/165/194/219

RS roller is premium product with triple anti-dust structure which can effectively prevent water and dust. This model applies to the conveyor belt systems that can carry large volume and high speed dusty bulks.

Product Description

heavy duty carrying idler mining conveyor roller

Steel Return Conveyor Roller/Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

SPECIFICATIONS
Diameter	φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194
Length	145mm-2800mm
Tube	Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft	A3 and 45# steel(GB)
Bearing	Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat	Cold press working fit ISO M7 accuracy Deep Press steel with raw material fit DIN 1623-1624 standard
Lubricating Oil	Grade 2 or 3 long-lasting lithium greasae
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

Diameter of Tube		Length of Tube	Bearing Type
mm	inch	mm
63.5	2 1/2	150-3500	6204
76	3	150-3500	6204 6205
89	3 1/2	150-3500	6204 6205
102	4	150-3500	6204 6205 6305
108	4 1/4	150-3500	6204 6205 6305 6306
114	4 1/2	150-3500	6204 6205 6305 6306
127	5	150-3500	6204 6205 6305 6306
133	5 1/4	150-3500	6205 6206 6207 6305 6306
140	5 1/2	150-3500	6205 6206 6207 6305 6306
152	6	150-3500	6205 6206 6207 6305 6306 6307 6308
159	6 1/4	150-3500	6205 6206 6207 6305 6306 6307 6308
165	6 1/2	150-3500	6207 6305 6306 6307 6308
177.8	7	150-3500	6207 6306 6307 6308 6309
190.5	7 1/2	150-3500	6207 6306 6307 6308 6309
194	7 5/8	150-3500	6207 6307 6308 6309 6310
219	8 5/8	150-3500	6308 6309 6310

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.

Roller Idler Application

GCS Conveyor Roller products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.