Reasonable price for Rollers For Conveyor Belts - Trough impact roller is applied in the mine | GCS – GCS
Reasonable price for Rollers For Conveyor Belts - Trough impact roller is applied in the mine | GCS – GCS Detail:
GCS Conveyor Supply offers a wide range of rollers to fit most conveyor applications – designed to the highest industry standards. Roller materials, lengths, diameters, and trough options can be customized to meet customer specifications. We are a manufacturer of slotted rollers, rollers, and frames. Our factory can do it all for bulk material companies, making it simple for everyone to design and order custom rollers and affordable matching roller frames online.
The Equal Trough impact idler, a conventional type carrier roller set, consists of three equal-length impact idlers supporting three rollers in one frame that is fixed to the conveyor structure. In quarry and mining applications, when large, heavy, and sharp materials fall on the conveyor, they can impact and damage the belt, ultimately leading to downtime and higher replacement costs. Therefore, an impact idler is needed in the material impact area.
It is designed with a rubber ring to provide cushioning and absorb impact in the material impact area, minimizing damage to the belt.
The impact idler sets are typically spaced 350 mm to 450 mm apart to provide overall support. It is installed in the first roller group at the conveyor’s drop gate.
Applications
Conveyor impact rollers are used for belt conveyors to receive materials and reduce and slow down the impact of the conveyor belt, mainly designed for corrosive environments such as coal washing plants, coking plants, and chemical plants. The impact rollers have good corrosion resistance and if used in corrosive situations, their service life is five times that of ordinary rollers.
Get high-quality conveyor rollers, custom conveyor rollers, matching roller supports, and more you need.
Rubber Disc Conveyor Impact Idler Roller Set from GCS Idler Roller Manufacturer
Troughing angle 10°,20°,30°,35°,45°
Tube Steel Q 235(GB), Q 345(GB), stainless steel (201,304), rubber, nylon, HDPE, UHMWPE
Roller Diameter 89-194 mm
Bearing Single & Double Row Deep Groove Ball Bearing 2RS & ZZ with C3 clearance, brand SKF, NSK, HRB…
Bearing Housing/Seat Cold press working fit ISO M7 accuracy
Deep Press steel with raw material fit DIN 1623-1624 standard
Lubricating Oil Grade 2 or 3 long-lasting lithium grease
Welding Mixed gas shielded arc welding end
Painting Powder coated, Spray paint, Galvanized, Rubber lagging.
Transfer points are critical operational areas for conveyor belts.
Trough Eccentric Idler – SERIES LS/RS
3 ROLL TROUGH IDLERS-OFFSET-114 DIAMETER
Code No. | A | B | 20° | 30° | 35° | 45° | E | F | Base Angle Size | Shaft Dia. | Mass R.P. | Total Mass | Impact | |||||
C | D | C | D | C | D | C | D | R.P. | Mass | |||||||||
XX-A1-3-B1A2-0500-YY | 188 | 750 | 244 | 574 | 272 | 531 | 281 | 508 | 312 | 454 | 56 | 178 | 63 | 27 | 7.2 | 17.8 | 7.5 | 18.1 |
XX-A1-3-B1A2-0600-YY | 223 | 850 | 257 | 678 | 289 | 626 | 304 | 597 | 336 | 538 | 56 | 178 | 63 | 27 | 8.1 | 19.8 | 8.6 | 20.3 |
XX-A1-3-B1A2-0650-YY | 243 | 900 | 264 | 738 | 301 | 685 | 317 | 650 | 350 | 594 | 56 | 178 | 63 | 27 | 8.6 | 21.0 | 9.4 | 21.9 |
XX-A1-3-B1A2-0750-YY | 277 | 1000 | 276 | 834 | 315 | 775 | 333 | 743 | 374 | 670 | 56 | 178 | 63 | 27 | 9.4 | 22.9 | 10.4 | 23.9 |
XX-A1-3-B1A2-0800-YY | 293 | 1050 | 280 | 880 | 326 | 815 | 345 | 782 | 385 | 710 | 56 | 178 | 63 | 27 | 9.8 | 23.9 | 11.1 | 25.2 |
XX-A1-3-C1A2-0900-YY | 330 | 1150 | 292 | 986 | 344 | 920 | 369 | 877 | 411 | 800 | 56 | 178 | 75 | 27 | 10.7 | 29.0 | 12.2 | 30.5 |
XX-A1-3-C1A2-1000-YY | 357 | 1250 | 303 | 1064 | 355 | 996 | 379 | 956 | 432 | 866 | 56 | 178 | 75 | 27 | 11.4 | 31.0 | 13.1 | 32.7 |
XX-A1-3-C1A2-1050-YY | 382 | 1300 | 313 | 1134 | 372 | 1060 | 397 | 1018 | 450 | 924 | 56 | 178 | 75 | 27 | 12.0 | 32.4 | 13.5 | 33.9 |
XX-A1-3-C1A2-1200-YY | 435 | 1450 | 329 | 1292 | 395 | 1206 | 425 | 1159 | 487 | 1050 | 56 | 178 | 75 | 27 | 13.3 | 35.7 | 15.3 | 37.7 |
Note: XX-input for: LS or RS.
YY-Input for angle:20°, 30°, 35°,45°
Base angle size nominated is normal stock standard. Dimensions F does not vary with change in base angle size.
3 ROLL TROUGH IDLERS-OFFSET-127 DIAMETER
Code No. | A | B | 20° | 30° | 35° | 45° | E | F | Base Angle Size | Shaft Dia. | Trough | Impact | ||||||
Mass R.P. | Total Mass | Mass R.P. | Total Mass | |||||||||||||||
C | D | C | D | C | D | C | D | |||||||||||
XX-A1-3-B1A2-0500-YY | 189 | 750 | 250 | 571 | 277 | 525 | 286 | 501 | 317 | 445 | 56 | 184 | 63 | 27 | 8.3 | 18.9 | 8.9 | 21.0 |
XX-A1-3-B1A2-0600-YY | 224 | 850 | 263 | 675 | 294 | 620 | 309 | 590 | 341 | 529 | 56 | 184 | 63 | 27 | 9.3 | 21.1 | 10.5 | 24.1 |
XX-A1-3-B1A2-0650-YY | 244 | 900 | 270 | 735 | 306 | 679 | 322 | 643 | 355 | 585 | 56 | 184 | 63 | 27 | 9.9 | 22.4 | 11.4 | 25.8 |
XX-A1-3-B1A2-0750-YY | 278 | 1000 | 282 | 831 | 320 | 769 | 338 | 738 | 379 | 661 | 56 | 184 | 63 | 27 | 10.9 | 24.4 | 12.9 | 28.6 |
XX-A1-3-B1A2-0800-YY | 294 | 1050 | 286 | 877 | 331 | 809 | 350 | 777 | 390 | 701 | 56 | 184 | 63 | 27 | 11.4 | 25.5 | 13.6 | 30.1 |
XX-A1-3-C1A2-0900-YY | 331 | 1150 | 298 | 983 | 349 | 914 | 374 | 870 | 416 | 791 | 56 | 184 | 75 | 27 | 12.5 | 30.8 | 15.3 | 37.4 |
XX-A1-3-C1A2-1000-YY | 358 | 1250 | 309 | 1061 | 360 | 990 | 384 | 949 | 437 | 857 | 56 | 184 | 75 | 27 | 13.3 | 32.8 | 16.5 | 40.2 |
XX-A1-3-C1A2-1050-YY | 383 | 1300 | 319 | 1131 | 377 | 1054 | 402 | 1011 | 455 | 915 | 56 | 184 | 75 | 27 | 14.0 | 34.4 | 17.6 | 42.4 |
XX-A1-3-C1A2-1200-YY | 436 | 1450 | 335 | 1289 | 400 | 1200 | 430 | 1152 | 492 | 1041 | 56 | 184 | 75 | 27 | 15.5 | 38.0 | 20.0 | 47.6 |
Note: XX-input for: RS or HRS.
YY-Input for angle: 20°, 30° , 35° ,45°
Base angle size nominated is normal stock standard.Dimensions E and F do not vary with change in base angle size.
Code numbers shown are for plain trough idlers,for impact idlers change both” A’s” in code numbers to ” B’s
Related product
Rubber Disc Return Idlers
Rubber Disc Vee Return Idler by GCS Suppliers
Conveyor impact idler with rubber for mining equipment
Specification
Name | Belt Conveyor Impact Idler Specifications |
Standard | DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc. |
Shaft Diameter | 20, 25, 30, 35, 40, 45, 50mm |
Roller Diameter | 89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 217mm |
Roller Length | 190-1600mm |
Bearing brand | SKF, NSK, FAG, HRB, LYC, ZWZ, C&U |
Color | Customized |
BEARING | PIPE Dia |
6204/6205 | 60/76/89/108/114/127/133 |
6305/6306/6307/6308/63096310/6311/6312 | 76/89/108/114/127/133/159/165/194/219 |
RS roller is premium product with triple anti-dust structure which can effectively prevent water and dust. This model applies to the conveyor belt systems that can carry large volume and high speed dusty bulks.
Product Description
heavy duty carrying idler mining conveyor roller
Steel Return Conveyor Roller/Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler
Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.
SPECIFICATIONS |
|
Diameter | φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194 |
Length | 145mm-2800mm |
Tube | Q235(GB), Q345(GB), welded with DIN2394 standed |
Shaft | A3 and 45# steel(GB) |
Bearing | Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance |
Bearing Housing/Seat | Cold press working fit ISO M7 accuracy
Deep Press steel with raw material fit DIN 1623-1624 standard |
Lubricating Oil | Grade 2 or 3 long-lasting lithium greasae |
Welding | Mixed gas shielded arc welding end |
Painting | Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting |
Diameter of Tube | Length of Tube | Bearing Type | |
mm | inch |
mm |
|
63.5 | 2 1/2 | 150-3500 | 6204 |
76 | 3 | 150-3500 | 6204 6205 |
89 | 3 1/2 | 150-3500 | 6204 6205 |
102 | 4 | 150-3500 | 6204 6205 6305 |
108 | 4 1/4 | 150-3500 | 6204 6205 6305 6306 |
114 | 4 1/2 | 150-3500 | 6204 6205 6305 6306 |
127 | 5 | 150-3500 | 6204 6205 6305 6306 |
133 | 5 1/4 | 150-3500 | 6205 6206 6207 6305 6306 |
140 | 5 1/2 | 150-3500 | 6205 6206 6207 6305 6306 |
152 | 6 | 150-3500 | 6205 6206 6207 6305 6306 6307 6308 |
159 | 6 1/4 | 150-3500 | 6205 6206 6207 6305 6306 6307 6308 |
165 | 6 1/2 | 150-3500 | 6207 6305 6306 6307 6308 |
177.8 | 7 | 150-3500 | 6207 6306 6307 6308 6309 |
190.5 | 7 1/2 | 150-3500 | 6207 6306 6307 6308 6309 |
194 | 7 5/8 | 150-3500 | 6207 6307 6308 6309 6310 |
219 | 8 5/8 | 150-3500 | 6308 6309 6310 |
About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.
Roller Idler Application
GCS Conveyor Roller products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.
v roller conveyor
Mining Conveyor
Video
Belt Conveyor Roller Idler
Introduction conveyor roller in conveyor
More details,please contact us.
Product detail pictures:
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With our leading technology also as our spirit of innovation,mutual cooperation, benefits and development, we are going to build a prosperous future jointly with your esteemed company for Reasonable price for Rollers For Conveyor Belts - Trough impact roller is applied in the mine | GCS – GCS , The product will supply to all over the world, such as: America, Mauritius, Uganda, we are now looking forward to even greater cooperation with overseas customers based on mutual benefits. We will work wholeheartedly to improve our products and services. We also promise to work jointly with business partners to elevate our cooperation to a higher level and share success together. Warmly welcome you to visit our factory sincerely.
By Janet from Gabon - 2017.02.28 14:19
Although we are a small company, we are also respected. Reliable quality, sincere service and good credit, we are honored to be able to work with you!
By Rose from Nepal - 2018.03.03 13:09