Matsayin dana'ura mai raɗaɗi rollersshine don tallafawa bel mai ɗaukar nauyi da nauyin kayan.Ayyukan rollers dole ne su kasance masu sassauƙa kuma abin dogara.Rage ɓangarorin da ke tsakanin bel ɗin jigilar kaya da rollers yana taka muhimmiyar rawa a rayuwar bel ɗin ɗaukar kaya, wanda ke da sama da kashi 25% na jimlar farashin mai.Kodayake rollers ƙaramin sashi ne na mai ɗaukar bel kuma tsarin ba shi da wahala, ba shi da sauƙi don yin rollers masu inganci.

Ana amfani da ma'auni masu zuwa don yin hukunci da kyau na rollers: adadin radial gudu-out daga cikin rollers;da sassauci na rollers;da adadin axial gudu-out.

Hatta injunan masana'anta suna buƙatar kera su a wani wuri.Ana kera waɗannan na'urori masu ɗaukar nauyi ta amfani da Laser da saws na bandeji.

 

 

Layin sarrafa bututu

Ana ciyar da bututun da aka bincika a cikin injin sarrafa bututu ta atomatik.Bayan an yanke bututun, tsayawar gefen biyun yana raguwa kuma iskar gas mai ƙarfi tana share guntun ƙarfe da ƙazanta a cikin bututu.

Don sarrafa fata na nadi, duka ciki da waje suna ɗaukar saman fatar roll ɗin da madaidaicin sashin inlay na taron wurin zama ana aiwatar da su a ƙarƙashin yanayin tabbataccen ingantaccen tsari, kuma ana kammala aikin a lokaci ɗaya ta hanyar. Matsayin maki ɗaya da sarrafa ma'auni da yawa.

 

 

Welding-taron dubawa line ga rollers

Wannan layin yana da alaƙa kai tsaye tare da layin sarrafa bututu na sama, muna ƙirƙira kayan aikin kayan aiki na musamman, ɗaukar hanyar haɗaɗɗiyar kai tsaye da tunani, ciyar da shaft, da latsawa a cikin ɗaukar hoto, bi da bi, ɗauki diamita na waje na ƙarshen ƙarshen biyu. mirgine shaft a matsayin tunani, da kuma kai tsaye matsayi da weld tare da m diamita na tube jiki, wanda ya tabbatar da daidaito na shaft da kuma madaidaicin kayan aiki na kayan aiki, da kuma girgiza kashe tara kuskuren lalacewa ta hanyar da mahara sassa haduwa. a jere da matsayi mataki-mataki, wanda yawanci ana amfani dashi a cikin taron nadi.Wannan yana tabbatar da daidaito na rollers na ƙarshe.Bayan walda, ana allurar maiko, ana danna hatimi a ciki, sannan a haɗa zoben karye.Dukkan hanyoyin haɗin gwiwar da ke sama an kammala su ta hanyar layin taro, kuma gwajin radial runout da juriya na juriya na rollers an kammala ta hanyar layin gwaji.Ana shigar da na'urorin da aka gwada tare da madaidaicin madaidaici, ƙananan damuwa na ciki, ƙananan juriya na jujjuyawar rollers, da ingantaccen inganci, yadda ya kamata ya guje wa kuskure da rashin zaman lafiyar da aka haifar ta hanyar aikin hannu, kuma rayuwar sabis na rollers yana inganta sosai.

 

 

Ƙa'idar aiki

Thenadi manufacturerGCS za ta samar da kujeru biyu masu ɗaukar nauyi a duka ƙarshen abin nadi ta hanyar yin aiki ko niƙa don samar da diamita na shaft tare da juriya na ƴan microns, shirya ƙarshen abin nadi daidai daidai da diamita na ciki / ciki na abin da ake buƙata.

Hakazalika, hannun rigar da ke cikin tsakiyar mandrels guda biyu masu gaba da juna na sabon ƙirar weld head die an ƙera su sosai don samar da ingantacciyar diamita na ciki.Wannan diamita na ciki kuma yana da juriyar jurewar diamita na waje na ƴan microns zuwa ƙullun da aka shirya na bishiyar birki.Bugu da kari, gatari biyu na tsakiya mandrels biyu masu adawa da juna suna daidaita daidai da juna a kusa da tsakiyar axis na nadi welder lokacin da aka kafa welder (Laser yanzu yawanci amfani da wannan dalili).

 

 

Wurin zama;layin taro stamping

Ana ciyar da tsiri mai sanyi a cikin layi ta tsarin sabis na atomatik kuma ana ci gaba da dannawa kuma an kafa ta ta amfani da latsa 8.Kowanne: an haɗa latsa ta hanyar motsi manipulators don tabbatar da ingantaccen ƙarfin samarwa da kwanciyar hankali.Dukkaninsu sun ɗauki mutun tambarin da aka shigo da su daga waje da shigo da ƙarfe mai sanyin birgima ta yadda za a kiyaye juriyar diamita na ciki na wurin zama a tsakanin 0.019mm, wanda yayi ƙasa da ma'auni na ƙasa na O.04mm.

Ta hanyar iyakance saurin hatimi, ƙarfin hatimi, amfani da man shafawa, da sauran alamomi don haɓaka ikon rage kauri na faranti yayin tsarin kalandar, ana tabbatar da buƙatun ƙarfin wurin zama.Don yanayin aiki mai zafi da ɗanɗano, dole ne mu: tambarin kujerar da aka kammala amma har da maganin phosphate don haɓaka ƙarfin hana lalata.

 

 

Layin sarrafa wurin zama

Gidan da aka gama ta hanyar stamping yana buƙatar daidaitawa ta injin sarrafawa don haɓaka daidaiton gefensa na waje da saduwa da buƙatun haƙuri na daidaitaccen tasha na ciki tare da bututu, wanda shine tsangwama daidai gwargwadon tsarin taro kuma yana iya hanawa yadda yakamata. Matsalolin matsawa mara kyau wanda ya haifar da dacewar sharewa da sauran masana'antun ke amfani da su.Bayan daidaitaccen juyawa, ana danna wurin zama ta atomatik zuwa yanki ɗaya tare da abin ciyarwa azaman taro kuma a kai shi zuwa layin taron walda na nadi.Ta hanyar madaidaicin matsayi, da pre-taron wurin zama mai ɗauri da ɗamara, babban madaidaicin walƙiya yadda ya kamata yana tabbatar da buƙatun coaxiality na rollers kuma yana rage yawan damuwa na ciki da nakasar walda da aka haifar a cikin taron.

 

 

Shaft machining line

Ƙarfe mai sanyi da aka zana tare da daidaiton tsayi mai tsayi ana amfani dashi azaman kayan shaft.An yanke kayan shaft zuwa tsayin da aka saita, an ciyar da shi zuwa matsayi na ƙulla, sa'an nan kuma an buga rami na tsakiya, kuma an juya tsagi na zoben ƙulla.Ana kammala aikin gabaɗaya ta atomatik a wannan tasha ta yadda kuskuren da aka tara ta hanyar matsi da yawa ba zai yi girma da yawa ba.Kayan aiki yana ɗaukar matsayi mai mahimmanci da hanyar sarrafa abubuwa masu yawa don samarwa, wanda ke guje wa kuskuren da aka tara ta hanyar ƙwanƙwasa da matsayi da yawa, kuma coaxial da cylindricity sun fi na sauran masana'antu.

 

 

Fenti layin bushewa

Bayan jiyya ta sama kamar cire toka da cire mai, ƙwararrun rollers sun shiga cikin injin shigar sarkar, na'urar samar da wutar lantarki, da tashar fenti.Ana kammala murfin saman ta hanyar feshin lantarki da layin bushewa wanda ya ƙunshi kayan bushewa.Ana ƙara fenti da aka yi amfani da shi don rollers tare da abubuwan da ke hana tsatsa, kuma fim ɗin fenti da aka kafa bayan bushewa yana da wuyar gaske.Yana da tsayayya da ruwa, mai, da acid, yana da ƙarfi mai ƙarfi, yana da kyau kuma yana da kyau, kuma ya dace da yanayin aiki daban-daban.