Factory source Tapered Rollers Conveyor - GCS conveyor roller factory Impact Roller Set with bracket – GCS

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Factory source Tapered Rollers Conveyor - GCS conveyor roller factory Impact Roller Set with bracket – GCS Detail:

GCS Conveyor Supply offers a wide range of rollers to fit most conveyor applications – designed to the highest industry standards. Roller materials, lengths, diameters, and trough options can be customized to meet customer specifications. We are a manufacturer of slotted rollers, rollers, and frames. Our factory can do it all for bulk material companies, making it simple for everyone to design and order custom rollers and affordable matching roller frames online.
The Equal Trough impact idler, a conventional type carrier roller set, consists of three equal-length impact idlers supporting three rollers in one frame that is fixed to the conveyor structure. In quarry and mining applications, when large, heavy, and sharp materials fall on the conveyor, they can impact and damage the belt, ultimately leading to downtime and higher replacement costs. Therefore, an impact idler is needed in the material impact area.
It is designed with a rubber ring to provide cushioning and absorb impact in the material impact area, minimizing damage to the belt.

The impact idler sets are typically spaced 350 mm to 450 mm apart to provide overall support. It is installed in the first roller group at the conveyor’s drop gate.

Applications
Conveyor impact rollers are used for belt conveyors to receive materials and reduce and slow down the impact of the conveyor belt, mainly designed for corrosive environments such as coal washing plants, coking plants, and chemical plants. The impact rollers have good corrosion resistance and if used in corrosive situations, their service life is five times that of ordinary rollers.

Get high-quality conveyor rollers, custom conveyor rollers, matching roller supports, and more you need.

The roller set with anti-sticking rubber roller and roller frame is used in heavy bulk roller idler conveyors|GCS
impact rollers are used and positioned corresponding to the load points, where the lumps and the weight of material fling onto the belt could cause damage to it. To limit the impact effect of the material onto the rollers, the platters are covered with a series of rubber rings of adequate thickness and resistance.

Material Iron
Application Chemical Industry| Grain Transportation|Mining Transport|
Power Plant|Structure
Ordinary Roller|Bearing Type|D Double-SealedBearing
Type: Impact Idler
Product Name: Impact Idler Roller
Usage: Conveyor Belt System
Diameter:50-219 mm
Surface Preparation: Spray Paint
Color: Requirements
Certification: ISO 9001:2015
Trademark: GCS Brand
HS Code:8431390000

Trough impact roller2

impact roller with Frame

Trough Eccentric Idler – SERIES LS/RS

Trough Idler drawing 13

3 ROLL TROUGH IDLERS-127 DIAMETER

Code No.	A	B	20°		30°		35°		45°		Base Angle Size	Shaft Dia.	Trough Mass	Total	Shaft Dia.	Impact Mass R.P.	Total Mass
Code No.	A	B	C	D	C	D	C	D	C	D	Base Angle Size	Shaft Dia.	R.P.	Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
XX-A1-3-C2A2-0750-YY	278	1000	105	860	145	828	165	794	196	710	75	27	11.0	29.1	27	13.5	34.6
XX-A1-3-C2A2-0800-YY	294	1050	105	914	160	870	180	830	208	752	75	27	11.7	30.1	27	14.1	36.0
XX-A1-3-C2A2-0900-YY	331	1150	118	1020	177	972	198	934	238	834	75	27	12.5	32.1	27	15.3	38.7
XX-A1-3-C2A2-1000-YY	358	1250	128	1096	190	1048	217	1000	259	898	75	27	13.3	34.1	27	16.5	41.5
XX-A1-3-C2A2-1050-YY	383	1300	143	1166	206	1114	228	1070	273	962	75	27	14.0	35.6	27	17.6	43.6
XX-A1-3-C2A2-1200-YY	436	1450	158	1318	226	1262	262	1240	314	1084	75	27	15.5	39.3	27	20.0	48.9
XX-A1-3-D2A3-1350-YY	488	1650	178	1466	257	1402	285	1350	349	1212	90	30	17.1	46.6	30	22.3	58.2
XX-A1-3-D2A3-1400-YY	494	1700	178	1488	257	1424	297	1354	349	1240	90	30	17.2	47.5	30	22.6	59.2
XX-A1-3-E2A3-1500-YY	541	1800	193	1622	289	1540	318	1486	392	1328	100	30	18.6	57.4	30	24.7	71.6
XX-A1-3-E2A5-1600-YY	561	2000	193	1684	289	1602	336	1530	392	1406	100	33	19.2	62.5	33	25.6	77.6

Note: XX-inputfor: RS or HRS.
YY-Inputforangle: 20° ,30° ,35° ,45°
Base angle size nominated is normal stock standard. Dimensions E and F do not vary with change in base angle size as tabulated below.
Code numbers shown are for plain trough idlers, for impact idlers change both” A’s” in code numbers to ” B’s

SERIES RS/HRS 3 ROLL TROUGH IDLERS-127 DIAMETER

Code No.	A	B	20°		30°		35°		45°		Base Angle Size	Shaft Total	Trough Mass	Total	Shaft Dia.	Impact Mass R.P.	Total Mass
Code No.	A	B	C	D	C	D	C	D	C	D	Base Angle Size	Dia.	R.P.	Mass	Shaft Dia.	Impact Mass R.P.	Total Mass
XX-A1-3-C2A2-1000-YY	359	1250	128	1096	190	1048	217	1000	259	898	75	27	15.0	36.2	27	16.5	41.9
XX-A1-3-C2A2-1050-YY	384	1300	143	1166	206	1114	228	1070	273	962	75	27	15.8	37.6	27	17.6	43.8
XX-A1-3-D2A2-1200-YY	437	1450	158	1318	226	1262	262	1240	314	1084	90	27	17.3	43.3	27	20.0	51.6
XX-A1-3-D2A3-1350-YY	489	1650	178	1466	257	1402	285	1350	349	1212	90	30	18.8	48.7	30	22.3	58.6
XX-A1-3-D2A3-1400-YY	496	1700	178	1488	257	1424	297	1354	349	1240	90	30	19.0	49.5	30	22.6	59.7
XX-A1-3-E2A3-1500-YY	542	1800	193	1622	289	1540	318	1486	392	1328	100	30	20.4	59.4	30	24.7	71.8
XX-A1-3-F2A5-1600-YY	562	2000	193	1684	289	1602	336	1530	392	1406	125	33	21.0	71.5	33	25.6	87.4
XX-A1-3-F2A5-1800-YY	626	2200	223	1860	325	1770	371	1700	439	1560	125	33	22.8	78.1	33	28.5	96.5

Note: XX-inputfor: RS or HRS.
YY-Input for angle： 20°, 30° ,35° ,45°
Base angle size nominated is normal stock standard.Dimensions E and F do not vary with change in base angle size as tabulated below.
Code numbers shown are for plain trough idlers,for impact idlers change both” A’sn in code numbers to ” B*s

Base Angle	E	F
75X75X6	165	222
90X90X7	180	232
100X100X8	200	240
125X125X8	240	260
140X140X12	280	279

We are partners of our customers from first contact to after-sales service. As a technical consultant, we discuss the requirements with our customers and develop solutions that increase the efficiency and added-value. Along the entire – ISO 9001 certified process chain – we offer the most attractive solution package.

GCS reserves the right to change dimensions and critical data at any time without any notice. Customers must ensure that they receive certified drawings from GCS prior to finalizing design details.

Tell Us Your Requirement About Trough Idler .Contact us Now!

GCS belt conveyor types and application principle

Roller Conveyor Manufacturing and Supply by (GCS)Global Conveyor Supplies

GCS reserves the right to change dimensions and critical data at any time without any notice. Customers must ensure that they receive certified drawings from GCS prior to finalizing design details.

Tell Us Your Requirement About Conveyor Roller .Contact us Now!

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G C S conveyor roller Series

Model: RS62 63 SERIES

Trough impact roller2
Specification

Name	Belt Conveyor Impact Idler Specifications
Standard	DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc.
Shaft Diameter	20, 25, 30, 35, 40, 45, 50mm
Roller Diameter	89, 102, 108, 114, 127, 133, 140, 152, 159, 165, 178, 194, 217mm
Roller Length	190-1600mm
Bearing brand	SKF, NSK, FAG, HRB, LYC, ZWZ, C&U
Color	Customized

BEARING	PIPE Dia
6204/6205	60/76/89/108/114/127/133
6305/6306/6307/6308/63096310/6311/6312	76/89/108/114/127/133/159/165/194/219

RS roller is premium product with triple anti-dust structure which can effectively prevent water and dust. This model applies to the conveyor belt systems that can carry large volume and high speed dusty bulks.

Product Description

heavy duty carrying idler mining conveyor roller

Steel Return Conveyor Roller/Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

SPECIFICATIONS
Diameter	φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194
Length	145mm-2800mm
Tube	Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft	A3 and 45# steel(GB)
Bearing	Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat	Cold press working fit ISO M7 accuracy Deep Press steel with raw material fit DIN 1623-1624 standard
Lubricating Oil	Grade 2 or 3 long-lasting lithium greasae
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

Diameter of Tube		Length of Tube	Bearing Type
mm	inch	mm
63.5	2 1/2	150-3500	6204
76	3	150-3500	6204 6205
89	3 1/2	150-3500	6204 6205
102	4	150-3500	6204 6205 6305
108	4 1/4	150-3500	6204 6205 6305 6306
114	4 1/2	150-3500	6204 6205 6305 6306
127	5	150-3500	6204 6205 6305 6306
133	5 1/4	150-3500	6205 6206 6207 6305 6306
140	5 1/2	150-3500	6205 6206 6207 6305 6306
152	6	150-3500	6205 6206 6207 6305 6306 6307 6308
159	6 1/4	150-3500	6205 6206 6207 6305 6306 6307 6308
165	6 1/2	150-3500	6207 6305 6306 6307 6308
177.8	7	150-3500	6207 6306 6307 6308 6309
190.5	7 1/2	150-3500	6207 6306 6307 6308 6309
194	7 5/8	150-3500	6207 6307 6308 6309 6310
219	8 5/8	150-3500	6308 6309 6310

Impact roller1
3D lllusteation for heavy-duty roller

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.

Basic Info.
Model NO.	NS/RS/LS
Surface Finishing	Painting, Galvanized or as Your Demand
Length	200-2800mm
Colour	as Your Requirement
Import Bearings	Lyc(China Famous)NSK, SKF
Standard	ISO, Cema, DIN
Certification	ISO9001:2015
Ctructure	Conveyor Roller
Idler Diameter	89,108,133,159,194,219mm
Color	as Per Your Request
Features	Durable ,Power Saving ,etc.
Material Feature	Durable
After-Sales Service	Engineers Available to Service Machinery Overseas
Load Capacity	as Per Order
Packaging Details	Wooden Case, Pallet Packaging, Standard Packaging
Trademark	GCS, GCS
Transport Package	Wooden Box
Specification	Customers′ Requirements
Origin	Guangdong, China (Mainland)
HS Code	8431390000

Roller Idler Application

GCS Conveyor Roller products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.